Industrial
Hygienic
Instrumentation

 


ONE-LOK TUBE FITTINGS DESCRIPTION


                                                  



THE PRINCIPLE
HAM-LET ONE-LOK® is designed to provide leak-proof, secure connections that can withstand high pressure, vibration an vacuum applications. To this end, ONE-LOK® tube fittings are made up of three parts that are precision engineered and machined: body, ferrule and nut.

APPLICATIONS
ONE-LOK® is designed for use in control systems, process and
instrumentation devices and in industrial equipment used in
various applications. For example:
  • Pulp & paper mills
  • Petroleum process plants
  • Chemical process plants
  • Chromatography
  • Power generation plants
ONE-LOK® offers a simple, high-quality tube fitting with excellent performance and reliability.

MATERIALS
ONE-LOK® standard single-ferrule fittings are offered in 316 Stainless Steel. Cold-drawn finished bar stock is machined to produce the straight fittings. Close-grain forgings are used for the machining of the shaped bodies.


REMAKEABILITY
Owing to the single ferrule design, HAM-LET ONE-LOK® tube fitting continues to perform through repeated remakes; the ONE-LOK® single ferrule seal is leak-tight - remake after remake.

TEMPERATURE CHANGES
The ONE-LOK® single ferrule is capable of bowing during makeup. This feature introduces a ‹live› element, allowing the device to maintain a leak-tight seal, despite expansion and contraction due to temperature changes.

UNIQUE HEAT CODE TRACING NUMBER
(MATERIAL CODE)

HAM-LET stamps or etches all ONE-LOK stainless steel body fittings with a unique heat-code tracing number. This is particularly valuable for critical applications. Full documentation can be made available via this code in order to trace the St. St. material back to the original melt or cast.








ONE-LOK® TUBING SELECTION
To ensure the installation of safe, leak-free systems, it is important to choose the appropriate ONE-LOK® single ferrule for your application. ONE-LOK® fittings are engineered to the highest standards.
The table below lists tube sizes, which have been tested to bursting pressure with both maximum and minimum wall thickness.
Correctly assembled ONE-LOK® fittings were installed and no leaks or other failures were noted at the connection points. If you plan to use tubing with different wall thicknesses than those noted in this chart, please contact the HAM-LET Technical Department for advice regarding the appropriate working pressure.

Note: Use fully annealed, high-quality stainless steel tubing of ASTM A269 or of equivalent standard. Working pressure: Based on laboratory and field tests using ASTM A269 tubing with a safety factor of 4:1 in a metal temperature range of -20º to +100ºc. However, it is the customer’s responsibility to ensure safe product selection that is based upon the total system design and function.




INSTALLATION INSTRUCTIONS

 





ONE-LOK® fittings are supplied assembled and finger
tight. Disassembly before use can allow the entry of dirt
or other particles.









1. Insert the tubing into the ONE-LOK® fitting. Check 
that the tube rests firmly on the fitting shoulder and 
that the nut is finger tight.

2.  Tighten the nut. 1-1/4 turns of the nut is required for
1/4” (6 mm) and higher (See Figure A). 3/4 turns of the
nut is required for 1/8” (See Figure B).

Reassembly Instructions:
ONE-LOK® connections may be disconnected and remade repeatedly, without the loss of the leaktight seal.

1. Before disconnecting, mark the position of the nut in
    relation to the fitting body.
2. To reassemble, use a wrench to tighten the nut to the
    original position.
3. Tighten slightly with the wrench until a slight rise in
    torque is felt.


Tube Cutting
Two different methods can be used to cut tubes:
1. Tube cutter
2. Hacksaw cutting

Tube Cutter
To attain a leak free connection, the tubing must be cut squarely. A good quality tube cutter with an appropriate blade for tubing material is recommended.
Do not try to reduce the time of cutting by taking deep cuts with each turn of the cutter. This will work harden the tube.
The end of the tube must be deburred to avoid damage to the fitting and to ensure that the tube reaches the bottom of the fitting.



Hacksaw Cutting
In order to cut the tube with a hacksaw and get square ends, the tube must be cut with guide blocks.
This method of cutting necessitates deburring of the tube ends.

Warning
Do not hold the tube in a vise in the place where it will be inserted into the fitting (the vise will leave a mark on the tube that may cause leaks, and might cause ovality).

Tube Handling
Scratches on the tube might cause leaks. It is therefore important to handle the tube carefully to reduce the risk of leaks.

Some Precautions to be Taken:
1. Tubes must not be dragged on the floor.
2. Tubes must not be dragged out of a tubing
    rack, especially in case of large O.D. tubes.



ONE-LOK® ORDERING INFORMATION




Example







ONE-LOK® fitting part numbers are constructed from symbols that identify the type of material and size of the fitting.
The ONE-LOK® part numbering system is the same as our LET-LOK® Tube Fittings, with the exception that you add an “H” between the prefix number and the “L” to designate the one ferrule design.


768HL

SS

6MMOD
X
1/4"

Fitting Type
(male connector)

SS = Stainless Steel

Tube O.D.

1/4 NPT









Note: The O.D.size is always the first to be described

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